Decoration

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Spray Coating

The 6-axis robotic paint shop with IR and UV solution at MKLC represents the pinnacle of automated painting & decoration solutions, where the robotic arms are equipped with advanced spray guns for applying coatings of un-paralleled precision and consistency.

The advantages and use case of this process are typically as follows:

Customization of colour and specialty finishes such as Piano, matt or metallic
Protective had coating on components to enhance durability and resistance for environmental damage
Anti-glare and anti-fog coats to improve visibility and driver comfort

These robotic systems offer precise control over spray patterns, coating thickness and application angles ensuring flawless finish on the surface. The Paint shop is equipped for application of water and solvent based materials and can produce parts with matt, high glossed and metallic finish. Piano Black is not merely a process, it’s a art form that demands meticulous attention to details and MKLC can offer the Piano Black coating technology to its customer

Laser Engraving

Laser engraving stands at the forefront of the modern manufacturing and finds application across diverse industries. It eliminates the need of physical contact with the material, offer greater design flexibility and faster turn around times.

MKLC has a fully automated Optical Laser Engraving machine having high quality lens which enables us to produce high definition etched artwork. The Optical technology avoids any possibility of deviation and ensures perfection in every cycle. It allows for precise engraving of markings and texts on materials like plastic, metal or glass which in turn usability and aesthetics.

Optical Laser Engraving machine is used in the technology for day & night backlit switches which ensures illumination in markings, symbols and text on dashboard, instrument panels and controls, interior trims of the vehicle by increasing the visibility of passenger information in both day light & dark conditions.

Laser engraving as a technology is has also several other used cases like etching on QR codes, bar codes, serial numbers, part numbers, batch code for traceability for quality control, PCBs etc.

Pad Printing

Pad printing, also known as tampography, is a cost effective and versatile process that is commonly used to transfer a 2D image on 3D object. The transferring of ink onto the surface of the object to be printed is done via the use of a silicone pad. The appropriate ink is chosen on the basis of the shape, size and substrate of the area that needs to be printed.

This process is widely used for printing on irregular shaped surfaces, curved surfaces or surfaces with texture that would be difficult to print using other method.

Pad printing is used across various industries like automotive, electronic, medical, industrial etc.

PVD coating

Physical Vapor deposition, commonly known as PVD is a plasma technology used to deposit thin nano layer films of material on various surfaces in a vacuum environment. PVD being a zero-discharge eco-friendly process is an alternative technology to electroplating. Further in comparison, it has shorter cycle times and offers greater flexibility in coating materials. Colour shades such as brass, gold, black, copper and bronze tones can be achieved in polished, satin and matt finish.

PVD offer several advantages like precise control of film thickness, excellent adhesion & abrasion, the ability to deposit coating on complex geometries and has excellent optical performance. It is used in various industry like automotive, medical, consumer electronics, aerospace and tooling.

Interior surface of vehicle such as door trims, door handles, shift knobs, seat adjuster and window switches, center console, interior emblems are some of the many cases of this technology. PVD coating are also used in headlight lenses, LED reflectors and rear-view mirrors for light transmission.

Ultrasonic Welding

Ultrasonic welding stands as a revolutionary joining technique that has transformed the manufacturing landscape across various industries. It has the ability to bond materials quickly, cleanly, and efficiently. Ultrasonic welding utilizes high-frequency ultrasonic vibrations to generate heat through frictional forces at the interface of two materials, creating a strong molecular bond without the need for additional adhesives, solvents, or fasteners.

It has wide use case in automotive industry used for assembling of components such as interior trim panels, dashboard assemblies and under-the-hood components.